Projects
- Shutdown was 36 days
- 730 resources at peak
- Return to operation 13 Feb
- Operational integration of strategiccapacity growth projects.
- $30M investment in 60kt clinker storageshed and 15kt Flyashstorage silo
- 2021 Forecast record cement production
- Working with local partners to optimise kiln alternate fuelsprogram
Key info
- 28 day event
- 250 resources
Community
- 90% of workforce Gladstone locals
- 95% Queensland resources
- Local accommodation at Barney Beach &Oaks Grand Gladstone being utilised
Scope
- Mol sieve change out and statutoryinternal vessel inspections
- Valve repairs / overhauls, projects &other base business maintenance
- 287 work scopes
Contractors
- Local suppliers include Score, UGL,Kaefer, Veolia, & Enermech with others yet TBC
- 400 person SeaLink ferry engaged forduration of shutdown
- Interstate contractors limited wherepossible and only for specialist services
Safety
- GLNG Safety incentive of zero Lost TimeInjuries will be utilised again with donation to local charity ifsuccessful
- Previous recipients include Rosella ParkSchool and Gladstone Young Veterans
- COVID Restrictions – Abiding by Govt /State restrictions. Testing to be conducted for interstate travellers beforemobilising to Gladstone
600+ additional contractor personnel
Resource requirements:
Mechanical trades, access and refractory
MAJORPROJECTS SCHEDULE 2021:
-
Multipleprojects in a $260m capital works program involving refinery, RMA and wharf
COVID-19RESPONSE:
- RTYarwun is aligned with BSL and QAL on COVID-19 controls for anyone enteringsite, including Shut contractors. Our sites comply with all QueenslandGovernment regulations around COVID-19 controls.
SITE CONTACT:
E: contactyarwun@riotinto.com (or)1800 226 258
Scope of Train Shutdown
Greater than one half of a Train, but not greater than one LNG train
Number of extra persons:
100 Contracting staff
Specialist skills needed:
Rotating machine specialist, Welding, HV Electrical, General Trades, Scaffolding, Industrial Cleaning
Email:
oricayarwun@orica.com
Personnel
- Day shift: 350
- Night Shift 280
- Peak approximately 8 days
Main Activities
- Molecular Sieve changeout
- 3 x GE Turbine changeout
- Fit and hook-in new Waste Heat Recoveryunits
Logistics
- 400 seat ferry & 150 seat ferry
- 11 coaches
- Accommodation at Homeground Village
- TAMS Group Kaleen Barge
Description
Calciner Shut GSC1
Calciner Shut GCS2
Calciner Shut Lurgi & Minor Gas
Calciner Shut deferral from 2020
Resource Profiles
Mechanical = approx 50 (Fitters, Riggers, Boilermakers, TA's)
Scaffolding = approx 40
Refractory = approx 40 specialist
Small number of cranes/Vac truck/civil & equipment
QAL Internal
KEY DATES:
Mobilisation Setup: 17th May to 17th June
Execution: 18th June to 31 August
De-mobilisation: 1st to 15th September
RESOURCES (estimated):
NRG Specific Task Employees (STE’s) –Total 64
- Electricians - 11
- Fitters - 25
- Boilermakers - 3
- Riggers - 11
- TA’s/Cleaners - 11
- Stores - 3
Boilder Contractor: 100
Turbine Contractor: 100
Scaffold Contractor: 30
Insulation Contractor: 15
TOTAL @ peak = 309
600+ additional contractor personnel
Resource requirements:
Mechanical trades,access and refractory
MAJORPROJECTS SCHEDULE 2021:
-
Multipleprojects in a $260m capital works program involving refinery, RMA and wharf
COVID-19RESPONSE:
- RTYarwun is aligned with BSL and QAL on COVID-19 controls for anyone enteringsite, including Shut contractors. Our sites comply with all QueenslandGovernment regulations around COVID-19 controls.
SITE CONTACT:
E: contactyarwun@riotinto.com (or)1800 226 258
Description
Boiler #05
Package Boiler 03 Major
Boiler #4
Resource Profiles
Mechanical = approx 50 (Fitters, Riggers, Boilermakers, TA's)
Scaffolding = approx 40
Refractory = approx 40 (specialist skill)
Small number of cranes/Vac truck/civil & equipment
QAL Internal
Number of extra persons:
200 Contracting staff
Specialist skills needed:
Rotating machine specialist, Welding, HV Electrical, General Trades, Scaffolding, Industrial Cleaning, Stress Relieving, Machining
Email:
oricayarwun@orica.com
Number of extra persons:
80 Contracting staff
Specialist skills needed:
Welding, HV Electrical, General Trades, Scaffolding, Refractory, Industrial Cleaning
Email:
oricayarwun@orica.com
Description
Unloader Shut
Loader Shut
Resource Profiles
Mechanical = approx 12 - 20 (Fitters, Riggers, Boilermakers, TA's)
Scaffolding = approx 4 to 8
Vac & Hydro blast = 5 to 8
Small number of cranes/Vac truck/civil & equipment
Hydraulic = occasionally specialist
QAL Internal
Description
Digestion Unit 1
Digestion Unit 2
Digestion Unit 3
10 Mill Shell Replacement
10 Mill Outage
Resource Profiles
Mechanical = approx 200 at peak (Fitters, Riggers, Boilermakers, TA's)
Scaffolding = approx 20 at peak
Vac & Hydro blast = 5 to 8
Cranes = up to 20
Large QAL Internal resources
Number of extra persons:
100 Contracting staff
Specialist skills needed:
Rotating machine specialist, Welding, HV Electrical, General Trades, Scaffolding, Industrial Cleaning
Email:
oricayarwun@orica.com